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Wheat, Corn or Potato based Fabricated Round Chips

Round shaped flat Fabricated Potato Chip packed in canister is quite popular in snack market for a long time. Because of good market acceptance many E-Series users got the interest and want to utilize their existing machines to produce the same products.

However it was noted that expansion character of materials used like wheat, corn, tapioca, potato would not instantly provide flat quality round shape snack but mostly resulted to cap-shape or waving of edge because of expansion during frying.

Today, as a result of thorough study and development by our Food Engineers, we successfully produce a thin flat round shape snacks made of any of the wheat, corn or potato based material. We now have the edge to produce the flat shape without experiencing the waving and cap-shape product by stamping round shape die into diamond-net designed dough sheet. Please see the attached picture.

Normally pellet made of wheat flour has high tendency to form waves or cap-shape while in the frying kettle but the net-design evenly distributed the stress in each segment during expansion while frying thus it form relatively flat snacks. Further, we confirmed in our study that regulated expansion can be achieve by adjusting the formulation to obtain almost perfect flat very crunchy product. With this new developments, our E-series machine attained another step to prove its versatility. Please find attached picture showing pellet and it's fried product made from wheat flour materials. For your reference, the stamping die used for the sample was 28 mm diameter.

Presently we are also in the process evaluating finished product using our Hot air Roasting system by HAR-200 as another variant of the NP Flat Round Fabricated Chips (NP FRFC) to produce non-oily crunchy unique taste chips. Surely this is another interesting product. We believe we can obtain a perfect result out of this test that will definitely be looked after by the market. We will inform you in the near future about its result in our next bulletin.

 

 
 
 
    CLICK HERE for the E-Series Standard Line Flowchart
 
 
Standard E-Series Double Layer Line

Standard E-series Line can extend to Double Layered Product manufacturing Line by adding CCF-200 Dough Sheet Doubling Conveyor, CCF-1 Connecting Conveyor, EFT-200 Forming/Laminating Machine, CCF-2 Connection Conveyor, EDS-200 Pellet Separator/Pre-Dryer, CCF-3 Connection Conveyor and ESH-200 Pellet Shifter/Selector. For further information, please refer to the explanation on each machine by clicking the picture of the machine.
 
 

EK-250 STEAM COOKER
ES-250 DOUGH SHEETER
EDC-250 Drying/Cooling Conveyor
EFT-200 FORMING MACHINE
EDS-200 PELLET DRYER/SEPARATOR
ED-1600 First Dryer
EN-500 SECOND DRYER
HAR-300 Hot Air Roaster
FA-200 AUTO FLAVOR APPLICATOR
 
    CLICK HERE for the E-Series Double Layered Line Flow Chart
 
     
     
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